2.3.5. Replacement of a radiator (Z10XE, Z10XEP, with the conditioner)
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NOTE
On cars since a year of release 04 with ESP – after each detachment of the accumulator the sensor of an angle of rotation of a steering wheel loses the main installation. It needs to be calibrated anew.
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Removal
Disconnect plugs of the rechargeable battery.
Disconnect a weight wire.
Merge cooling liquid.
Substitute the reception pallet.
Open a carving stopper of a drain opening (shooter).
Release a forward covering above.
Unscrew 3 bolts of fastening 1.
Lift the car.
Release a forward covering below.
Release 3 clips 2.
Turn off 4 bolts of fastening 1.
Turn off 2 nuts 3.
Remove a forward covering.
Disconnect the socket of a plait of wires of the sensor of temperature.
Lower the car.
Disconnect a clip from the case of the fan (shooter).
Remove, having pulled down.
Dismantle a sound signal.
Disconnect the socket of a plait of wires.
Turn out a bolt.
Lower the car.
Merge cooling liquid.
Substitute the reception pallet.
Open a carving stopper of a drain opening (shooter).
Dismantle the soaking-up pipe 1.
Pull out the oil meter probe.
Turn out a bolt 2.
Remove perepuskny a hose from a radiator.
Remove a radiator hose above.
Release 2 collars.
Dismantle a radiator hose below.
Release a collar.
Disconnect a hose of a radiator from the case of the fan and the holder of the hydrounit.
Remove the fan case.
Disconnect 2 sockets of a plait of wires.
Motor of the auxiliary fan, pneumatic switch.
Turn off 2 bolts of fastening 1.
It is careful to pull the case of the fan up and to put on the engine.
Release the refrigerating condenser.
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NOTE
The air conditioning system remains closed.
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Turn off 2 bolts of fastening (arrow).
Take out the condenser from the holder.
To suspend the condenser.
Dismantle a radiator.
Dismantle 2 holders of a radiator below.
Turn off 4 bolts of fastening.
Carefully pull out a radiator, having pulled down.
Installation
Establish a radiator.
Close a carving stopper of a drain opening of cooling liquid.
Insert a radiator.
Establish 2 holders of a radiator below.
Tighten 4 bolts of fastening the moment of 25 N · m.
Fix the refrigerating condenser.
To unhook the condenser.
Insert in the holder.
Tighten 2 bolts of fastening the moment of 5 N · m.
Install the fan case.
Carefully spread the fan case.
Tighten 2 bolts of fastening the moment of 5 N · m.
Connect the socket of a plait of wires.
Below establish a radiator hose.
Fix a collar.
Fix a hose.
Above establish a radiator hose.
Fix 2 collars.
Establish perepuskny a hose.
Establish the soaking-up pipe.
Insert into a forward part from above.
Tighten a bolt.
Insert the oil meter probe.
Lift the car.
Establish a sound signal.
Tighten a bolt.
Connect the socket of a plait of wires.
Establish a fixing clip.
Establish a forward covering.
Connect the socket of a plait of wires.
Fix a forward covering below.
Establish 3 clips.
Twirl 4 bolts of fastening.
Put 2 clamps.
Lower the car
Fix a forward covering from above.
Tighten 3 bolts of fastening.
Connect plugs of the rechargeable battery.
To fill the cooling system and remove from it air.
Program volatile memory.
Close a cowl.