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8.3.1. Removal and installation or replacement of a windshield

Removal

NOTE
In this case removal of a windshield by means of system of removal BO-46974 is described.

ATTENTION
In order to avoid traumatizing eyes and hands before works put on working gloves and goggles.

NOTE
Put the car on a plain surface and establish exactly forward wheels.

Remove both levers of a screen wiper.
Remove 2 protective caps.
Turn off 2 nuts.
Take levers of a screen wiper 1.
Completely dismantle a water repeller.
Remove consolidation of motor office 4.
Turn off 2 screws of a krepleniya of a water repeller 2 (shooters).
Pull together a hose of a fuel nozzle 3.
Remove both decorative levels of a windshield.
Pull together a decorative level of a windshield sideways from a forward rack.
Extend from a ceiling level 1 decorative level of a windshield sideways and remove it.
Dismantle both internal coverings of a forward rack 1 above.

NOTE
For cars with a head safety cushion the internal covering of a forward rack above in addition becomes stronger a frame. This frame 2 has the inscription Airbag.

Release 3 clips.
Take a covering.
Remove an internal rear-view mirror.
Measure glass on diagonal, cut off a string.
Cut off a string of quadruple length of 5600 mm.
Puncture with an opening pricker.
Pass a string and stretch in the direction of the middle of glass.
Lay a string cutting torch 1 on perimeter.
Fix by a fibrous tape.
Puncture an opening under the second end of a string.
By means of a pricker 2 involve the second end of a string in interior of the car.

NOTE
The string cutting torch has to be blocked with an overlap.

Record a windshield.
Bring the cutting tool.
Bring a collar with 2 coils to the left part of a windshield.
Pass a string cutting torch.
Attach a string cutting torch 1 to gate.
Switch a graggers and previously pull a cutting torch string.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.
Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
The direction of cutting is shown a string cutting torch an arrow.
Bring the cutting tool.
Bring a collar with 2 coils to the lower left part of a windshield.
Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.

NOTE
Use lubricant for the directing roller, on a curve the windshield is necessary cut out with the increased effort.

Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
The direction of cutting is shown a string cutting torch an arrow.
Bring the cutting tool.
Establish a collar with 2 coils to the right lower part of a windshield.
Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.
Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
The direction of cutting is shown a string cutting torch an arrow.
Bring the cutting tool.
Establish a collar with 2 coils to the right part of a windshield.
Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.

NOTE
Use lubricant for the directing roller, on a curve the windshield is necessary cut out with the increased effort.

Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
The direction of cutting is shown a string cutting torch an arrow.
Bring the cutting tool.
Establish a collar with 2 coils to the right top part of a windshield.
Establish a collar with 1 coil to the left top part of a windshield.
Pass the second end of a string and record it.
Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.

NOTE
Use lubricant for the directing roller, on a curve the windshield is necessary cut out with the increased effort.

Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
Cut out a windshield by means of a collar and 1 coil until the string cutting torch rises at coil height.
Shooters show the direction of cutting by a string cutting torch.
Bring the cutting tool.
Establish a collar with 2 coils to the left part of a windshield under a collar with the coil.
Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.
Cut out a windshield by means of a collar and 2 coils until the string cutting torch rises at coil height.
The direction of cutting is shown a string cutting torch an arrow.
Bring the cutting tool.
Establish a collar with 1 coil to the top right part of a windshield.

NOTE
The string cutting torch has to be blocked with an overlap.

Switch a graggers and previously pull a string of a cutting torch 1.

NOTE
You watch the correct arrangement of a string of a cutting torch on the directing collar roller.

Cut out a windshield.
Cut further until the string cutting torch completely cuts the glue roller.
Remove the cutting tools.
The direction of cutting is shown a string cutting torch an arrow.
Attach MKM-641 adaptation.
Remove a windshield.
Remove MKM-641 adaptation.
Remove glass splinters.
To cut off the glue roller from a windshield.
Remove the glue roller by means of the enclosed insmtrument 1 to прибл. 1 mm of thickness.
Cut off the glue roller from the car.
Remove the glue roller by means of the enclosed insmtrument 1 to прибл. 1 mm of thickness.
Eliminate damages of a paint and varnish covering.

Installation
Apply primer.

NOTE
Apply primer only on new glass.

Put the glue roller.
Make an incision a tuba edge so that the glue roller thickness прибл turned out. 13 mm.
Insert glass by means of MKM-641 adaptation.
Fix glass by a fibrous tape.
Observe keeping time.
Establish a rear-view mirror.
Establish an internal covering of a forward rack above at the left and on the right.
Insert a covering.
Fix 3 clips.
Establish both decorative levels of a windshield.
Mount a water repeller.
Tighten the 2nd screw of fastening.
Put on a hose of a fuel nozzle.
Establish consolidation of motor office.
Mount both levers of a screen wiper.
Tighten 2 nuts.
Establish 2 protective caps.